Overall, the organic material load gradually increased over time as more and more produce was washed using the same water. The type of product and production volumes significantly affected organic material load increase rate. The survival of aerobic mesophilic bacteria in wash water, which is strictly related to FC concentration, was analysed during operations with all three vegetables regardless of the organic load in the wash water. In the majority of cases, bacteria survived when FC concentration was below 10 mg/L (=10 ppm) and especially when it was below 5 mg/L.
Determining a minimum effective free chlorine concentration to prevent pathogen survival and cross contamination is essential to develop food safety practices based on risk and scientific knowledge.
The correlation between FC dynamic concentrations and bacterial survival was studied during the commercial washing of chopped Romaine lettuce, shredded Iceberg lettuce and diced cabbage. The wash water was sampled every 30 minutes and assayed for organic loading, FC and total aerobic mesophilic bacteria after chlorine neutralisation.
Water turbidity, chemical oxygen demand and total dissolved solids increased considerably over time, even more so with cabbage. FC concentration fluctuated in response to chlorine dosage rates, product loading and water replenishment. Total bacterial survival showed a strong correlation with real-time FC concentration.
This study confirms that maintaining at least 10 mg/L of FC in the wash water strongly reduces the probability of bacterial survival and therefore the risk of cross-contamination.
Source: Yaguang Luo, Bin Zhou, Sam Van Haute, Xiangwu Nou, Boce Zhang, Zi Teng, Ellen R. Turner, Qin Wang, Patricia D. Millner, 'Association between bacterial survival and free chlorine concentration during commercial fresh-cut produce wash operation', 2018, Food Microbiology, Vol. 70, page 120-128.