"Automation is key to placing the ornamental industry on path to a sustainable future"
John Fisk, Production Manager at Bailey Nurseries' Minnesota production facilities can attest to the industry's woes over the past few years. "The ornamental horticulture industry is on its way back, but it's not like it was in the past. Profit margins are lower, costs are higher and adding new capacity is risky." Fisk has long been a believer that automation is the key to placing this industry on a path to a sustainable future. In 2014, under Fisk's direction, Bailey Nurseries continued its move towards automation of certain production roles by purchasing four HV-100 robots.
Harvest Automation HV-100 robots are capable of handling all of the plant spacing, consolidation and collection needs in a nursery or greenhouse operation. They require minimal training to operate, while reducing production costs and improving productivity. They are flexible to deploy on open beds, hoop houses and greenhouses with any type of plant on all common ground surfaces including concrete, ground cloth, poly, and gravel. The robots provide consistent spacing accuracy no matter how long the day is, without breaks, allowing growers to get quality work done whenever they need it.
For many nurseries and greenhouses adding additional space is costly, time consuming and risky. "Here at Bailey Nurseries, we have embraced the mantra 'Do More with Less,'" said Fisk. Building new beds to produce more plants for this slowly rebounding demand means costly acquisition of new land, surfacing the beds or building greenhouses, running irrigation and purchasing all of the necessary support equipment. If sales forecasts were to fall short of expectations, Bailey would be stuck with the increased overhead of unutilized space.
Harvest Automation robots can help to alleviate this space concern. Typically when people space plants they use a square or manual hex pattern as shown in the examples here. Creating a manual hex pattern is easy for people, as it can be facilitated using guides or simple measurements; however this pattern leaves gaps along the long edge of the bed. A more efficient pattern, known as efficient hex positions pots such that there are no gaps along the long edge of the bed, but rather on the shorter ends of bed. This allows a grower to fit between 5% and 15% more plants on a given bed. An efficient hex pattern is difficult for manual labourers to do, but for robots this is a simple calculation that can be performed in an instant.
As a result of their robot purchases Bailey Nurseries can switch to this new configuration and gain up to 15% more space for free. "Typically adding 15% more field space comes at great cost and risk," said Fisk. "We were excited to find that with the HV-100 robots spacing plants into efficient hex, we have been able to fit an extra 200 to 300 more plants in a bed by investing in the robots."
The HV-100 is meant for year-round use, with capabilities for spacing plants in the spring, re-spacing picked over fields once shipping has begun and collecting plants to can-tight in the fall for winter protection. For operations large and small the HV-100 makes sense for any Nursery and Greenhouse. Getting quality work done when it's needed most.
For more information about Bailey Nurseries please visit www.baileynurseries.com.
To contact Harvest Automation sales please call Greg Timbol at (978) 528-4450 or [email protected].
For more information about Harvest Automation and the HV-100, please see www.harvestai.com.
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