The Klasmann-Deilmann substrate factory in Schiedam has gone through a major modernisation in recent years. Under the leadership of Ronald Sonneveld, Head of Production and Logistics, the factory has been upgraded step by step to meet the latest technical standards.
Sonneveld joined Klasmann-Deilmann and the substrate industry four years ago. He describes his start as "jumping onto a moving train." From the beginning, his goal was clear: to make the factory more efficient and more reliable. He began the modernisation process immediately, and the results show that this approach has been successful.
One of the first large projects was the introduction of new software for the mixing lines. The goal was to dose raw materials and fertilisers more accurately and improve product quality. The software was introduced in stages, first on two existing mixing lines and later on a third new line.
The third mixing line was especially successful. Delivery reliability improved, the production of blocking substrates became more evenly spread, risks in the production process were reduced, and total output per hour increased.
© Klasmann-Deilmann
Investment in precise equipment
To achieve optimal dosing, Klasmann-Deilmann in Schiedam invested in modern bunkers and switched from vibratory to belt dosers. "This has resulted in fewer interruptions," explains Sonneveld. The company also expanded its packaging capacity with a second big-bale press and seven large bunkers for short-term storage, each the size of a lorry. Thanks to this extra capacity, it is now possible to work ahead and deliver faster.
Clear results from the improvements
The new systems required some adjustment at first, but they are now producing clear, measurable results. Delivery reliability has improved, and product quality has increased. Sonneveld explains that a key sign of success was that during the peak season, every customer received their substrate on the agreed delivery date. This supports the company slogan: "Relax, it's Klasmann-Deilmann."
Expansion of coir processing
In addition, a new stage has been reached in the processing of coir. Coir crush is now produced separately in Schiedam. "By producing it ourselves, we have better control over coir crush stocks. This also improves the reliability of deliveries of our substrates. This expansion enables us to deliver quickly to customers in the western Netherlands at lower transport costs. This proximity and product security is a logical step given the growing demand for high-quality coconut products," says Sonneveld.
Sonneveld is proud of the team's achievements. "We have achieved economies of scale, but we have also built a skilled and committed team. The people here know exactly what they are doing. Producing good substrate is really complex, and high staff turnover does not help," he says. "When you see what we are doing together to supply high-quality substrate for every plant, you can only be proud of that."
For more information:
Klasmann-Deilmann Benelux B.V.
[email protected]
www.klasmann-deilmann.com/nl/
